Marmorklippning av diamanttrådsslinga
Marmorns ytfinish påverkas av Endless Diamond Wires skärhastighet, matningshastighet och draghållfasthet.
Tråddiameter: 0,75 mm
Arbetsstycksspecifikation: 120mm * 120mm * 400mm
Klipphastighet: 30m / s
Matningshastighet: 15 mm / min
Skäreffekt: Ra kan vara upp till 0,7 μm.
Diamond Wire Loop Cutters are highly effective tools for cutting sapphire, a hard and brittle material used in various industries, particularly in electronics and optics.
Precision Cutting: Diamond Wire Loop Cutters excel in precision cutting of sapphire. They can achieve extremely accurate cuts with tight tolerances, ensuring that the desired dimensions and shapes are achieved.
Clean and Smooth Edges: These cutters produce clean and smooth edges on sapphire workpieces. The quality of the cut is excellent, often requiring minimal or no additional finishing processes.
Minimized Material Loss: Diamond Wire Loop Cutters are designed to minimize material wastage. The narrow kerf width of the wire loop ensures that very little material is removed during cutting, optimizing material utilization.
Low Heat Generation: These cutters generate minimal heat during the cutting process, which is crucial for sapphire since it is sensitive to temperature changes. Low heat minimizes the risk of thermal damage or cracking.
Reduced Chipping and Microcracking: Diamond Wire Loop Cutters are effective at reducing chipping and microcracking in sapphire, resulting in high-quality finished products with minimal defects.
High Cutting Speed: Diamond Wire Loop Cutters can operate at relatively high cutting speeds, allowing for efficient production processes. This is particularly valuable in industries where productivity is a priority.
Longevity: Diamond-coated wires used in these cutters have a longer lifespan compared to traditional abrasive cutting methods, reducing maintenance and replacement costs.
Versatility: While sapphire is a primary application, these cutters can also be used for other hard and brittle materials, making them versatile tools in various industries.
Environmental Benefits: The efficiency and reduced material wastage associated with Diamond Wire Loop Cutters contribute to environmental sustainability by minimizing material consumption and waste generation.
Overall, Diamond Wire Loop Cutters are highly regarded for their ability to provide precise, efficient, and cost-effective cutting solutions for sapphire and similar hard and brittle materials. They are essential tools in industries where precision cutting is crucial for achieving high-quality end products.
Wire Diameter: With a wire diameter of 0.35mm-2.5mm, this saw is tailored for cutting marble. The specific workpiece specification (120mm x 120mm x 400mm) allows for versatility in applications, making it suitable for various projects.
Cutting Speed: The impressive cutting speed of 30m/s ensures a quick and efficient cutting process. This speed is crucial for productivity, making it possible to complete tasks swiftly.
Feed Speed: The feed speed is set at 15mm/min, providing precise and accurate cuts. This precision is vital to achieve the desired surface finish on marble with minimal room for error.
Tensile Strength: The diamond wires used in the saw have a tensile strength of 150N, ensuring they are strong enough to endure the demands of the cutting process. This strength contributes to the wires' ability to maintain their shape and sharpness over time, resulting in consistent, high-quality cuts.
Cutting Effect: One of the standout features of this saw is its remarkable cutting effect. With an Ra (surface roughness) of up to 0.7μm, it can achieve a smooth and polished finish on marble surfaces. This exceptional finish quality makes it suitable for a wide range of applications, including architectural projects and decorative pieces.
This Diamond wire saw loop is highly effective for achieving a smooth surface finish on marble. It is commonly used in the stone industry for cutting and shaping marble slabs.
Wire Diameter: The diamond wire used in this saw has a diameter ranging from 0.35mm to 2.5mm. The choice of wire diameter can depend on the specific application and the type of marble being cut.
Workpiece Specification: The workpiece, which in this case is the marble, has dimensions of 120mm x 120mm x 400mm. These dimensions indicate the size of the marble blocks or slabs that can be effectively cut using this tool.
Cutting Speed: The cutting speed of this diamond wire loop saw is impressive, reaching 30 meters per second (30m/s). High cutting speeds are desirable for efficient cutting operations.
Feed Speed: The feed speed refers to how quickly the wire is moved through the material. In this case, the feed speed is set at a precise 15 millimeters per minute (15mm/min). This slow and controlled feed speed helps achieve precision in the cutting process.
Tensile Strength: The diamond wire used in the saw has a tensile strength of 150-300 Newtons (N). Tensile strength is an important property as it ensures that the wire can withstand the tension and stress exerted during the cutting process without breaking.
Cutting Effect: When using this diamond wire loop saw, it can achieve a surface finish with a roughness average (Ra) of up to 0.7 micrometers (0.7μm). A lower Ra value indicates a smoother surface finish, which is often desirable in applications where aesthetics and precision are crucial, such as in the production of high-quality marble products.
In summary, this diamond wire loop saw is a specialized tool designed for cutting marble with precision and achieving a smooth surface finish. It operates at impressive cutting and feed speeds while maintaining a high tensile strength for durability. The cutting effect it provides is characterized by a low Ra value, indicating a high-quality surface finish.
840 mm ;1600 mm;1870 mm;2000 mm;2100 mm;2250mm;2950mm;3000 mm;3200mm;3980mm;4000 mm;4200mm;4430 mm;4500mm;4780mm;5000mm;6740mm;7040mm;8000mm;9300mm.
Diameter of Wire Saw:
The diameter of the wire saw can range from 0.35 mm to 2.5 mm, depending on the specific requirements of the cutting application. Different diameters may be chosen for different materials and cutting needs.
Grit Size Options:
Grit size options determine the coarseness or fineness of the diamond particles on the wire loop and are selected based on the material and the desired cutting characteristics.
With these length, diameter, and grit size options, you can choose the most suitable Diamond Wire Loop for your specific cutting application.
Customized:customized to meet specific size requirements based on your particular needs and applications. Customized sizes offer the flexibility to adapt to various projects and surfaces. Whether you require smaller sheets for precision work or larger sheets for more extensive tasks, Our factory can often accommodate your requests for diamond sandpaper sheets in the size that best suits your requirements. When ordering customized sizes, be sure to provide the dimensions and quantity needed to ensure you receive the tailored product you require.
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Q: What are the advantages of a flap wheel?
Advantages. The advantages of a flapwheel over a traditional disk are twofold: The separate flaps each attack the workpiece surface at a slightly different angle, and this varies slightly with tool angle. This avoids the common problem with flat sheets, where they produce repeated identical scratches.
Q: What is the difference between flap wheel and grinding wheel?
Flap discs are ideal for grinding, blending, finishing, and polishing surfaces, as well as removing rust, paint, and weld seams. Grinding discs are typically used for heavy-duty material removal, such as removing large welds, and shaping and smoothing metal edges.
Q: What is the best flap disc for grinding welds?
Flap discs are good for removing heavy weld seams and excess material while providing a long service life: For general use, the recommendation is a 60-grit ceramic flap disc. For greater speed and stock removal, a Type 29 conical is the best choice.
Q: What is a flap disc grinding wheel used for?
A flap disc is an abrasive product used to contour and shape metal. It consists of overlapping abrasive flaps glued to a backing plate and is regularly used for welding, machining, heavy-duty equipment work, and industrial maintenance. Common applications include: Cleaning flash from molds and castings.
Q: What is the best grit for flap discs?
Deburring and deflashing: 60 grit abrasive grain is ideal for deburring and deflashing work. Rust removal and blending: Abrasive grit in the more expansive range from 60 to 80 is optimal for finer work like rust removal and blending.
Q: Which grit flap disc would leave the smoothest finish on metal?
For finishing and sanding metal, a 120-grit flap disc could be your best option. Flat head flap discs best suit the purpose of finishing metal.
Q: What is the best flap wheel for stainless steel?
Designed for both mild and stainless steel, flap wheels made from zirconia (or zirconium) abrasive ribbon (blue / green in colour) are ideal for use on most metals including stainless steel. Other flap discs on the market made from using aluminium oxide abrasive ribbon are not suitable for use on stainless steel.
Q: Can you put a flap disc on a bench grinder?
Unmounted large flap wheels can conform to most shapes and are especially effective on pipes, tubes and other cylindrical items and are designed to be used on a bench grinder, pedestal grinder, or straight finishing tool with a 1 inch arbor.